Many cables are exposed to extremely harsh operating conditions in many industrial applications. Cables must be replaced if they are unable to fulfill their tasks. This can be costly and time-consuming. This problem can be solved by a cable protection system. It is durable, cost-effective, and long-lasting.
The right system will protect cables from dirt intrusion, moisture ingress, extreme temperature, chemical and electromagnetic influences, ultraviolet radiation, vandalism, and rodent attack. A cable protection system is the most cost-effective, durable, and reliable solution when lifecycle and reliability are important.
It is vital to choose the right cable protection system based on application requirements, reliability, durability, and sustainability. This will ensure that equipment, machines, and processes work continuously, and downtime and maintenance costs are minimized.
This article discusses the four major operating demands of cables in industrial environments. It also discusses the role that protection systems can play in meeting these requirements. Outdoor Cable Protectors provide critical safety measures at concerts, construction sites, parks, and energy exploration.
The 4 Most Important Operational Needs for Cables
Every cable has a primary defense mechanism: mechanical protection. Cables are used in factories, on equipment, machines, and infrastructure, and can be subject to pulling, pushing, and torsion. They are often used in many applications like under a train bogie.
Cables will eventually be damaged if they are not protected.
Cable protection systems can protect cables mechanically to prevent damage. In these operating conditions, an all-metal cable protection system consisting of a flexible conduit with fittings is the best option.
The electrical wiring and cabling in steel, foundry, and glass manufacturing factories are often exposed to metal swarf, oil, and glass chips. The most common problem in such harsh environments is the exposure to extreme temperatures, sparks, and spatters of melting metal, as well as heat radiation.
To ensure that cables and wires can continue to function properly, they must be protected from thermal influences. Too low temperatures can cause the outer sheath to tear or break, while too high temperatures can melt, burn, or set fire to the cables/wires.
You should choose a cable protection system that provides sufficient thermal protection to protect your wires and cables.
Aggressive chemicals are used daily in pharmaceutical, food and beverage, offshore, oil refinery, and other industries. These chemicals can cause cables to erode or malfunction if they are not protected in harsh environments.
This could lead to machine, process, and installation failure. Cables that come in direct contact with chemicals should be protected by a cable protection system.
This system must be made from the best materials and be durable, reliable, and sustainable.
The inside hose material selection is critical, but the jacket cover and fittings are crucial in providing a chemical-resistant, liquid-tight cable protection system.
Cables mounted outside or used outdoors are extremely vulnerable to UV damage. The intensity and duration of UV radiation will affect the rate of degradation. Cables can be affected by the color of the cover. The cable can also be affected by the color of the cover.
Darker colors absorb more radiation than lighter colors. This problem can be solved by using a cable protection system. It consists of a flexible conduit covered with a black cover that is made from materials that resist UV radiation.
Protect cables from liquid ingress and dust intrusion. The IP code is used to classify and rate the protection against water intrusion and dust ingress. This code applies to equipment and enclosures used inside or outside.
Two numbers (IPXX) make up an IP rating. Each number has a specific meaning. The first number denotes the level of protection against dust entering, while the second indicates the level of protection against moisture, such as drips or sprays.
Interference caused by the electromagnetic influence
EMI can be caused by cables that are exposed to electromagnetic fields. These can include power cables and high-powered electronic components. EMI can cause data loss and signal degradation, as well as signal failures and data loss.
A cable protection system that has a built-in shielding capability can reduce interference over a broad frequency range. These systems are commonly used in areas such as submarines, high-speed trains, and nuclear installations.
Choosing the right cable protection system
The selection of the right cable protection system is not easy. It requires considering many factors, including the function of the cable and the protection required. Is it enough to have mechanical protection? Or is there a combination of thermal, chemical, and mechanical protection?
Which IP rating is necessary? What IP rating is required? What is the minimum bend radius required by the application? What industry standards, guidelines, or certifications must be met? Are the fittings to be nickel-plated brass or stainless? Is the cable to be protected unarmoured, armored, or loose?
These are just a few of the questions users need to answer when choosing the right cable protection system. MATSonline stocks a variety of flooring and matting products and is ready to ship. We have everything you need.
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